Commissioning and pre-operational verification

Control first energization: ITP, LOTO, pre-operational checks, FAT/SAT and traceable reports, through to handover.

Core service

Commissioning is the moment of truth: everything designed, built and installed has to work together, without surprises. FORWA supports manufacturers, contractors and producers at that stage, from turbine-generator units through to interconnection substations.

We establish and apply inspection and test plans (ITP), high-voltage isolation, lockout-tagout (LOTO) and re-energization procedures, with a systematic dead-check.

We carry out pre-operational verifications before energization, functional and input/output testing, dry and load testing, and factory and site acceptance testing (FAT/SAT), through to handover. Every step is recorded in traceable test reports.

References: Wreck Cove (GE Vernova / Nova Scotia Power), BC Hydro Site C (AtkinsRéalis), Calabogie (SNC-Sullivan / OPG), Ranney Falls (ANDRITZ / OPG), Chenaux and Otto Holden.

What we offer

  • Inspection and test plans (ITP)
  • HV isolation, lockout-tagout (LOTO) and re-energization
  • Pre-operational verifications before energization
  • Functional and input/output testing
  • Dry and load testing
  • Factory and site acceptance testing (FAT/SAT)
  • Traceable test reports

Benefits

  • Safe, controlled energization
  • Defensible documentation compliance
  • Fewer surprises at synchronization
  • One partner from FAT through handover

Applications

  • Turbine-generator units
  • Interconnection substations
  • Medium and high voltage systems
  • Unit control boards (UCB)
  • Governors and excitation systems

Related projects

Projects delivered with this service

A sample of projects where we applied this expertise.

Ranney Falls: grid-connected generating station testing and commissioning

Ranney Falls: grid-connected generating station testing and commissioning

End-to-end commissioning from FAT through to synchronization for ANDRITZ / OPG.

ANDRITZ
Campbellford, Ontario
2023 – 2025
Calabogie: safe commissioning of a generating-station redevelopment

Calabogie: safe commissioning of a generating-station redevelopment

From HV switching through to digital protection testing, for SNC-Sullivan / OPG.

SNC-Sullivan Joint Venture
Calabogie, Ontario
2021 – 2022
BC Hydro Site C commissioning support on a 1,100 MW development

BC Hydro Site C commissioning support on a 1,100 MW development

Long-term embedding in the AtkinsRéalis / BC Hydro commissioning team.

AtkinsRéalis
Peace River, British Columbia
Depuis 2023
Rapides-Farmer speed governor installation and commissioning

Rapides-Farmer speed governor installation and commissioning

Replacement and commissioning of unit U3 governors for GE Vernova / Hydro-Québec.

GE Vernova
Outaouais, Québec
2023
Chenaux medium voltage systems testing and commissioning

Chenaux medium voltage systems testing and commissioning

Two coordinated phases on 2.4 kV systems for Champlain EPC / OPG.

Champlain EPC
Ottawa River, Ontario/Québec
2024
Brucejack remote site construction and commissioning support

Brucejack remote site construction and commissioning support

Dependable electrical team in a remote mining environment, for G Mining Services.

G Mining Services
Northwestern British Columbia
2023
Wreck Cove unit rehabilitation and construction supervision

Wreck Cove unit rehabilitation and construction supervision

Full unit rehabilitation at Nova Scotia's largest hydroelectric station.

GE Vernova
Cape Breton, Nova Scotia
2023 – 2026
Ontario ferry electrification: shore charging stations

Ontario ferry electrification: shore charging stations

Electrical and shore-network scope across four terminals: apparatus, protection and control, SCADA and reforming.

PowerON / Hydro One / Damen / Ramco EMI
Ontario, Canada
2018 – 2024

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Describe the installation, the outage window and the Commissioning and pre-operational verification scope.